What is a Plastic Corrugated Pipe Machine?

If you have ever heard of a plastic corrugated pipe machine, you may be wondering: What is it and how does it work? Listed below are some of the main components of a plastic corrugated pipe machine and what they do. Before getting started, make sure you have all of the relevant information. This article will also explain how a plastic corrugated pipe machine functions. You can use this information to choose the right machine for your needs.

A plastic corrugated pipe machine can be used to produce a wide variety of pipes. The smallest models usually use a winding machine and can produce up to 75mm and 110mm diameter pipes. The winding type is more economical, and single-disc machines may be used if you’re producing small quantities. Cutting machines, on the other hand, can make a wide variety of shapes. They can also produce pipes in various lengths, such as half-inch and one-inch diameter.

The first step in the manufacturing process is to prepare the plastic for corrugation. Then the plastic is heated to a temperature of over 100oc. The stainless steel blade in the extruder then stirs the mixture to ensure that the plastic does not overheat and plastic before it’s fully formed. Once the thermoplastic has been heated and melted, the next step is to feed it into the extrusion die. The diameter of the die will be adjusted to achieve the desired outside diameter. One important feature of single-wall corrugated pipes is that they’re quite thin in comparison to other solid pipe materials, which makes it easy to corrugate and shape with a forming machine.

In order to make corrugated plastic pipes, you need to install a machine that can produce both high-quality and high-efficiency products. A standard corrugator uses a chain-type transmission and oval tracks. The die head will contain a special nozzle and die pin. Then you will insert the plastic pipe and the molds will create the desired shape. Corrugated pipes are very versatile and are commonly used for wire and cable passing, dust collector, and ventiduct. Some models can even be used in the automotive industry.

Core components of plastic corrugated pipe machine

The core components of a plastic corrugated pipe machine include the die head and the cutting mechanism. The die head is made of 40Cr and has a special structure. The spiral shape of the head helps to make the pipe wall thickness uniform, while the die head features automatic cutting and polishing capabilities. The cutting mechanism can cut up to 75mm or 110mm pipes in short lengths. A cutting machine with a stack is preferable to a winding type, as it has higher efficiency.

The plastic pipe machine also has other core components. The extruder controls all other functions and features buttons and relays signals to ensure seamless operation. Some high-end units are equipped with LCD screen displays to enable the user to monitor all aspects of the machine. It is best to choose a machine with high-quality electrical components from reputed brands. It will help you avoid future downtime and increase efficiency. Moreover, a plastic pipe extruder will save money and time by reducing labor costs and improving production efficiency.

The plastic corrugated pipe machine is ideal for extruding various types of pipes, including PP, PE, PVC, and PE. The machine can also be fitted with fixed-quantity feeding systems. In addition, a high-speed extruder has an automatic temperature control system. It can also be equipped with a vacuum exhaust system for better plasticization stability. It will ensure accurate control of material temperature. Furthermore, it will greatly improve the quality of corrugated pipes.

Apart from offering high-quality products, corrugated pipes are lightweight, which means that you can save material. These pipes can save up to 60 percent of the weight compared to smooth pipes, which makes them easy to handle. In addition, these pipes are easier to install and do not require any heavy equipment, allowing you to cut down on labor costs. These advantages make the plastic corrugated pipe machine a viable option for industrial purposes.

The function of a Plastic Corrugated Pipe Machine

A plastic corrugated pipe machine extrudes single and double-wall pipes. In this process, hot and cold air is introduced to the molten plastic and forms the tubes. Depending on the type of final product, the air pressure may be higher or lower. The finished pipe is then transferred to a cooling station. The cooling process preserves the shape of the plastic product. Afterward, it is ready for corrugation.

The corrugated pipe machine is equipped with a winding machine for small-size pipes. A single-disc winder is fine for this type of small pipe, while a double-disc winder is ideal for producing large-scale quantities. The cutting machine combined with a stack is more efficient than the winding machine alone. This machine can cut pipes up to 75mm in diameter, and 90mm and 110mm in diameter.

Moreover, the hydraulic feed device helps in maintaining the smooth cross-section of the pipes. It also features an automatic pipe-weighting system. In addition, the mold block temperature control system is a crucial feature for the high quality of the pipes. Apart from this, the patented double-layer socket technique and stable vacuum molding technology make the inner and outer layers adhere to one another. Thus, the machine is highly flexible and can increase overall production capacity.

The single-screw extruder is specially designed for PE material. It features a grooved barrel for lower noise and a high-speed gear reducer. Two intruders feed the inner and outer layers of the corrugated pipe separately, thereby ensuring high extrusion efficiency. Another important feature of this machine is the die head. Its two-channel structure has different features for the inner and outer layers of the pipe, and its special mouth molds can be nitrided or polished. This ensures the same thickness of the inner and outer layers.

How does a Plastic Corrugated Pipe Machine Work?

The basic mechanism behind the production of plastic corrugated pipes is the vacuum-forming process. This involves inserting a needle into a mold, where atmospheric pressure pushes the part against the mold. When the corrugated pipe is vacuum formed, the walls are more evenly distributed because the machine does not inflate the profile. However, this process also tends to leave thin walls in ridges, which is undesirable since more material is needed for these parts.

The machine starts by preparing a mix of additives and PVC resin. The mixture is heated to 450degF. The machine then injects the liquefied HDPE into the mold. Once the mold is complete, the material is cooled using a built-in cooling system, which sends the pipe through cold water to harden it. After the pipe is extruded, a perforator punctures the pipe to allow water to enter and flow through it.

The next step in the production process involves assembling the various components of the pipe machine. The first step is to align the barrel with the gearbox. This is crucial because misalignment of the barrel can cause excessive wear and tear. After the barrel has been positioned correctly, it is time for the next step, which is the extrusion of the pipe. This step is the most difficult part, but it is essential in producing corrugated pipes.

Single wall corrugated pipes are commonly used in a wide range of applications. They are used in the manufacture of electrical thread-passing pipes, air conditioning tubes, and auto wires. They can be used for other industrial applications such as machine tool circuits, water heaters, and even air-conditioner tubes. The single wall corrugated pipe machine can produce a range of OD from 16mm to 63mm.

How To Clean Plastic Corrugated Pipe Machine?

Oftentimes, corrugated pipes can become clogged. You can clean them yourself by pouring a solution made of 1/2 cup of baking soda and 3/4 cup of vinegar down the pipes. While pouring the solution, make sure you place a small towel next to the opening of the pipes so the foam does not escape. The baking soda and vinegar should react to clear out the debris in the pipes.

During the corrugation process, the machine’s single-wall design helps the pipe to maintain a uniform thickness. The single-wall pipe can be used for a variety of applications, including drainage, electrical conduits, and washing machine pipes. If you’re cleaning a single-wall pipe, you can use the same machine for double-wall pipes. Likewise, a corrugated pipe machine that features a spiral-shaped die head is ideal for this task.

The single-wall corrugated pipe machine was developed by Wedo machinery and incorporated advanced technologies from foreign countries. This machine is capable of high-speed extrusion of PP, PE, or PVC, and features an automated human-machine-interface machine interface control system. It is also equipped with several accessories, including a dust collector, water heater, vent, and extension pipe. It’s important to note that it is not possible to clean all parts of the machine.

Corrugated pipes are available in many different diameters and are lighter than smooth pipes. They can save up to 60% of the weight compared to smooth pipes and are much easier to handle. Installation is also a breeze with corrugated pipes. You can handle the pipes without using heavy equipment. If you need to clean your machine often, here are some helpful tips. Once the machine is cleaned, the process is simpler and more reliable.