If you’re looking for a new machine for extruding plastic pipes, then you’ve come to the right place. These machines have the following advantages: Environmentally friendly, flexible, and reduced production costs. But what exactly are these advantages, and how do you get them? Read on to find out. Also, check out Sica’s new multi-socketing machines for more information.
Sica’s new multi-socketing machines
Sica., a specialist in machinery and service for the plastic pipe extrusion industry, will celebrate its 50th anniversary in Milan in May. The company will showcase several solutions for plastic pipe processing. The Duet 200 cutting machine, for example, is an automatic in-line planetary cutting machine in the Duet series. It cuts and chamfers PP pipes with up to DN 200 with double-cycles of simultaneous cutting and extrusion.
The machine is equipped with a belling station. It is capable of forming sockets on thermoplastic pipes, as well as forming drainage ducts. The machine enlarges the end portion of the pipes, forming a large socket on the forming mandrel. It then presses the unformed pipe end into the socket end. The forming mandrel enables it to move along the belling axis b and to be moved between a backward and forward position.
The patented rapid-securing system enables the machine to secure the elbow quickly and precisely. The machine can be adjusted to suit different pipe sizes. A special positioning device is used to move the pipe longitudinally. Once the pipe has been moved to the end, the pipe is separated from the mandrel by a special mechanism. Once the pipe is separated from the mandrel, the end 30 is then inserted into the socket, forming a hole there.
The Rieber system features a metal mandrel that holds a seal in a precise position. The pipe is then heated, and then the mandrel fits onto the seal, forming a socket-forming mould. The Rieber system eliminates the need to manually insert a seal into the socket, and enables the production line to focus on the other steps of the manufacturing process.
Plastic pipe machines are known for their numerous environmental benefits. These pipes have low carbon footprints and require low energy input. Their low weight per linear foot makes them ideal for use in public environments. Moreover, these pipes can be recycled after they have served their purpose. They are also easy to maintain and can be recycled easily. To make their manufacturing process more eco-friendly, manufacturers of these machines can recycle the used parts of these pipes.
The most obvious environmental advantage of plastic piping systems is that they require fewer joints than other materials. In fact, they can be produced and transported in longer lengths than metal pipes. In addition, installation of these systems requires two to three times fewer joints than those made from other materials. Additionally, these plastic pipe systems can be installed through trenchless technology, which causes less disturbance than traditional pipe systems. These machines are also more economical.
Environmentally friendly benefits of plastic pipe machines are numerous. Because of the low weight per foot, these machines can handle more material per delivery. This results in less fuel use and a lower carbon footprint overall. Trucks with four or seven axles can only carry a maximum of 80,000 pounds. This means that one truck can only deliver 64 ft of RCP while another can carry 320 ft of corrugated HDPE pipe.
In addition to being energy-efficient, these machines reduce the volume of waste produced. Recycled waste plastic is more efficient than virgin plastic. In addition, recycling reduces the cost of the material. Incineration of plastics has many negative environmental consequences. The benefits of mechanical recycling outweigh the disadvantages. They reduce energy consumption and improve the quality of the end product. So, if you’re interested in recycling waste plastic pipes, consider investing in a plastic pipe machine today.
Reduced production costs
The main factor that determines plastic pipe’s cost is raw material. Producers are concerned about scrap rates and overweight to get the best price on raw materials. Scrap is often defined as the amount of production that is not within spec, has black spots, or isn’t in the proper shape. Typically, scrap rates range from 10 to 15 percent. To reduce this number, manufacturers install waste pipe shredders.
The energy used to raise the temperature of the material is relatively small, typically about 0.16 kWh/kg for semi-crystalline plastics and 0.010 kWh/kg for amorphous plastics. The total energy required to melt and form the material is E_req, where E_in is the energy supplied to the extruder. The energy that is lost is E_losses, which is the energy that is not utilized for useful work.
One of the key factors for reducing costs is energy monitoring. This tool records all energy streams and calculates the specific energy needed per kilogram produced. It gives the manufacturer a clear picture of the process, and the cost of energy is often much higher than the initial purchase. A higher-efficiency machine will initially cost more, but its energy costs will be lower in the long run, as they are designed for energy efficiency. However, it is important not to let the initial purchase cost dominate your decision. You should take the “whole life” cost into consideration when determining which plastic pipe machines to purchase.
The use of technology in extrusion is vital in reducing energy costs. To achieve optimum energy use, the screw must be able to raise the plastic material from its inlet to its outlet. This heat corresponds to enthalpy differences in processed polymers. By implementing an energy-efficient design, the manufacturer can save up to three5% on virgin materials. While reducing energy costs is important, the technology must be reliable to reduce the risk of failure and ensure a quality product.
If you’re looking for a machine to create flexible plastic pipe, you’ll want to check out the KraussMaffei line. These machines are available in several diameters, and many of them feature automation components to maximize material savings. They can also be customized for the exact size of your project. And because the flexible pipe is already cut to size, you can even use a standard cutting tool. In this case, you’ll be able to cut the section down to fit the area.
Designed especially for the processing of PVC, this extruder has a wide range of applications, including agricultural, drainage, and water supply pipes. This machine features a unique design concept, such as a conical twin screw to ensure uniform plasticization. It also achieves high extrusion, resulting in an excellent product. The temperature control system also assures a high level of pipe quality. In addition, the machine is easy to operate and maintain.
New research suggests that plastic pipe machines can speed up the healing process by delivering mechanical pressure and bringing together edges of a fractured material. Scientists believe that the pressure will stimulate the growth of cells in the fractured area, promoting faster healing. Dr. Dennis Orgill, a surgeon at Brigham and Women’s Hospital in Boston, explains more about the technology. He explains the benefits of plastic pipe machines.
After Haiti’s devastating earthquake in 2010, the Brigham and Women’s Hospital in Boston sent a wound-care team to the island nation to treat the many wounded victims. One of the researchers on the team was MIT graduate student Danielle Zurovcik, who developed a portable negative-pressure device. Zurovcik’s new device cured more than a dozen wounds, and researchers are now optimizing its design for wounds of irregular shapes.